Engineering Services

Structural Design & Analysis
- Metallics
- Composites
- Fatigue & Damage Tolerance (F&DT) analysis
- FEM/FEA Component Design
- Conceptual / Detail Design
- Weight optimization
Manufacturing & Systems Development
- Air Vehicle Systems
- Electric Systems
- Mission Systems
- FEM /FEA Component Design
- Sub-systems
- Components
Tool Design & Manufacturing
- All tools & jigs design engineering
- Assembly / machining jigs & fixtures
- Sheet metal forming dies
- Lay-up & bonding tools (Invar, steel, composite)
- High temperature composite & aluminum molds
- RTM tooling
- Trimming and drilling tools
- Handling and transportation tools
- Checking & measurement tools
- AS9100 & ISO9001 certificates

Machining

3x-4x-5x NC Machining (Al, Ti, SS etc.)
- Reverse Engineering & NC Programming
- Large-scale Ti-machining up to 5m
- Large-scale Al-machining up to 12m
- High precision / complex parts machining
- AS9100, ISO9001 certificates
- Airbus. Boeing, Sikorsky, Bell process certifications
Sheet Metal
- Skin / Stack Routing
- Edge Cutting
- Deep-drawing
- Stretch / Brake / RollForming
- Hot Forming
- Extrusion Forming
- Hydroform / Hydropress / Flexform Forming
- Heat treatment & Aging of Al Alloys
- Airbus. Boeing, Sikorsky process certifications
- AS9100, ISO9001 & NADCAP certificates

Composite Manufacturing

- Hand Lay-up
- Autoclave & Hot Press Moulding
- RTM , RFI
- Thermoplastic
- Metal bonding
- Non-destructive & destructive testing
- AS9100, ISO9001, NADCAP Composite, NDT certifications
- CNC routing & drilling
- Core milling
- Clean Rooms (Class 100.000)
- Autoclaves (up to4m Dia x 14 m Length)
- Airbus. Boeing, Sikorsky, Bell, Leonardo process certifications
Subassembly
Composite & Metallic Aerostructures
- Sealing& Adhesive application
- Electric bonding
- Solid riveting
- Fastener applications (bolts, rivets, nutplates, inserts)
- Blind fastener & Hi-Lock installation
- Bolt nut assembly
- Bushing & Bearing installation
- Reaming
- Prefitting & fitting
- Hole-to-Hole assembly
- Automatic & semi-automatic riveting

Treatments

Heat treatment;Aluminum, Hard Metal, Gas Nitriding
Surface Treatment
- TSA (Airbus applications)
- BSA (Boeing applications)
- SAA (General Industrial and Aerospace applications)
- Pre-Penetrant Etching
- CCC (Alodine 1200)
- Hot Water Sealing
- Painting & marking
- Shot peening
- Airbus, Boeing, Bombardier and NADCAP approved treatment lines