Engineering Services

Structural Design & Analysis

  • Metallics
  • Composites
  • Fatigue & Damage Tolerance (F&DT) analysis
  • FEM/FEA Component Design
  • Conceptual / Detail Design
  • Weight optimization

Manufacturing & Systems Development

  • Air Vehicle Systems
  • Electric Systems
  • Mission Systems
  • FEM  /FEA Component Design
  • Sub-systems
  • Components

Tool Design & Manufacturing

  • All tools & jigs design engineering
  • Assembly / machining jigs & fixtures
  • Sheet metal forming dies
  • Lay-up & bonding tools (Invar, steel, composite)
  • High temperature composite & aluminum molds
  • RTM tooling
  • Trimming and drilling tools
  • Handling and transportation tools
  • Checking & measurement tools
  • AS9100 & ISO9001 certificates

Machining

3x-4x-5x NC Machining (Al, Ti, SS etc.)

  • Reverse Engineering & NC Programming
  • Large-scale Ti-machining up to 5m
  • Large-scale Al-machining up to 12m
  • High precision / complex parts machining
  • AS9100, ISO9001 certificates
  • Airbus. Boeing, Sikorsky, Bell process certifications

Sheet Metal

  • Skin / Stack Routing
  • Edge Cutting
  • Deep-drawing
  • Stretch / Brake / RollForming
  • Hot Forming
  • Extrusion Forming
  • Hydroform / Hydropress / Flexform Forming
  • Heat treatment & Aging of Al Alloys
  • Airbus. Boeing, Sikorsky process certifications
  • AS9100, ISO9001 & NADCAP certificates

Composite Manufacturing

  • Hand Lay-up
  • Autoclave & Hot Press Moulding
  • RTM , RFI
  • Thermoplastic
  • Metal bonding
  • Non-destructive & destructive testing
  • AS9100, ISO9001, NADCAP Composite, NDT certifications
  • CNC routing & drilling
  • Core milling
  • Clean Rooms (Class 100.000)
  • Autoclaves (up to4m Dia x 14 m Length)
  • Airbus. Boeing, Sikorsky, Bell, Leonardo process certifications

Subassembly

Composite & Metallic Aerostructures

  • Sealing& Adhesive application
  • Electric bonding
  • Solid riveting
  • Fastener applications (bolts, rivets, nutplates, inserts)
  • Blind fastener & Hi-Lock installation
  • Bolt nut assembly
  • Bushing & Bearing installation
  • Reaming
  • Prefitting & fitting
  • Hole-to-Hole assembly
  • Automatic & semi-automatic riveting

Treatments

Heat treatment;Aluminum, Hard Metal, Gas Nitriding

Surface Treatment

  • TSA (Airbus applications)
  • BSA (Boeing applications)
  • SAA (General Industrial and Aerospace applications)
  • Pre-Penetrant Etching
  • CCC (Alodine 1200)
  • Hot Water Sealing
  • Painting & marking
  • Shot peening
  • Airbus, Boeing, Bombardier and NADCAP approved treatment lines